If you’re in the business of transporting perishable goods, then having a refrigerated van is a must. However, purchasing a new refrigerated van can be quite expensive. Fortunately, there is a more cost-effective alternative – converting a regular van into a refrigerated one. In this article, we will explore the process of refrigerated van conversion and everything you need to know about it.
The first step in converting a van into a refrigerated one is to choose the right van for the job. Ideally, you want a van with a spacious cargo area and a reliable engine to ensure optimal performance. Once you have selected the van, the next step is to plan out the layout of the refrigeration system.
There are two main types of refrigeration systems commonly used in refrigerated van conversions – a compressor-driven system and a cold plate system. A compressor-driven system works by using a refrigerant to cool the air inside the van, while a cold plate system relies on pre-frozen cold plates to maintain the temperature. Depending on your budget and cooling needs, you can choose the system that works best for you.
Next, you will need to insulate the cargo area of the van to ensure that the temperature remains consistent. Insulation helps to prevent heat from seeping in and cold air from escaping, which is essential for keeping perishable goods fresh. Common insulation materials used in refrigerated van conversions include polyurethane foam, fiberglass, and rigid foam boards.
After insulating the cargo area, it’s time to install the refrigeration unit. This is the heart of the refrigerated van conversion and is responsible for keeping the interior temperature at the desired level. Make sure to follow the manufacturer’s instructions carefully when installing the unit to ensure proper functioning.
Once the refrigeration unit is in place, you will need to add a power source to keep it running. Most refrigeration units are powered by the van’s engine, but you can also opt for an independent power source such as a generator or battery. Make sure to connect the power source properly to avoid any electrical issues.
In addition to the refrigeration unit, you may also want to consider adding shelves, racks, and other storage solutions to maximize the cargo space in the van. Organizing the interior of the van efficiently will not only help you keep your goods organized but also make loading and unloading easier.
Finally, don’t forget about the finishing touches. Adding a temperature monitoring system, ventilation, and lighting can further enhance the functionality of your refrigerated van. These features will not only help you keep track of the temperature inside the van but also create a more comfortable working environment for you or your employees.
In conclusion, converting a regular van into a refrigerated one is a cost-effective way to meet your transportation needs for perishable goods. By following the steps outlined in this article, you can create a reliable and efficient refrigerated van that meets your specific requirements. Whether you’re in the catering, pharmaceutical, or floral industry, a refrigerated van conversion can help you streamline your operations and keep your products fresh.